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Turbosmart BOOST CONTROLLERS – ELECTRONIC - e-Boost1 (2002-05 Manuel d'utilisateur Page 2

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e-Boost-40/60 Instructions
Page 2
PART NUMBER
FG-EBOOST-
40/60
1. BEFORE YOU START - IMPORTANT TIPS
- Turbosmart recommends that your e-Boost is fitted by an appropriately qualified technician.
- Consult your local tuning specialist before setting your boost pressure, setting boost beyond your engines capability can result in severe
engine damage or failure!
- Turbosmart recommends that the engines Air/Fuel ratio is checked once the desired boost pressure is set, any increase in boost pressure
can cause the engine to run lean resulting in severe engine damage or failure!
- Turbosmart recommends that the e-Boost is not used in conjunction with any type of “Draw Through” Fuel System.
- Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads.
- The e-Boost cannot compensate for a drop in boost pressure at high RPM due to the turbocharger operating beyond its maximum
efficiency range i.e. incorrect turbocharger sizing or excessive exhaust backpressure
- The e-Boost cannot compensate for increases in boost pressure at high RPM due to inadequate wastegate flow capacity, the turbo system
must maintain a steady base boost curve.
- The e-Boost cannot be used with external wastegates that are in a poor, worn or non-serviceable condition.
- A Turbosmart Fuel Cut Defender may need to be used in conjunction with your e-Boost, Please check out our website at
www.turbosmart.com.au or your nearest Authorised Turbosmart Dealer for more information on Fuel Cut Defenders.
2. INSTALLATION
2a. Packing list
e-Boost-40
e-Boost-60
Description
Use
1
1
e-Boost
1
1
e-Boost solenoid
Use in conjunction with e-Boost
2
2
M3 Screws
Secure e-Boost solenoid
2
2
M3 Nylock nuts
Secure e-Boost solenoid
1
1
Wiring loom
Connect e-Boost to vehicle
1
1
Earth eyelet
Connect to chassis
100 mm
100mm
Heat shrink
Shield solder joints
2000 mm
2000mm
Figure eight wire
Connect wiring loom to e-Boost solenoid
1
1
5 Amp fuse
Connect to 12 Volts – see wiring
10
10
Cable ties
Secure wiring
1
1
Panel mounting bracket
Secure e-Boost to panel
2
2
M4 nuts
Secure panel mount bracket
2
2
M4 spring washers
Use with M4 nuts
1500 mm
1500 mm
4mm OD Polyurethane hose
Connected to back of e-Boost
1
1
Push in 4mm hose joiner
Joins 4mm polyurethane hose (if cut)
1000 mm
-
3mm ID Silicon hose
Join polyurethane hose to intake manifold
-
2500 mm
¼ inch ID Silicon hose
Join polyurethane hose to intake manifold
And connect solenoid
1
1
Connecting barb
Connect silicon hose to Polyurethane hose
1
-
3mm Tee Piece
Join 3mm ID Silicon hose to intake manifold
-
1
¼ inch Tee Piece
Join ¼ inch ID Silicon hose to intake manifold
2
-
Small spring hose clamps
Use on 3mm ID Silicon hose
750 mm
-
5mm ID Silicon hose
Connect solenoid
4
-
Large spring hose clamps
Use on 5mm ID Silicon hose
-
10
Screw type hose clamps
Use on ¼ inch ID Silicon hose
2
2
5-3mm hose reducer
Reduce 5mm hose to 3mm hose
2
2
5-6.35mm hose reducer
Reduce 6.35mm or ¼ inch hose to 5mm hose
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